Brief: This video showcases how our teaching-free welding robots boost productivity by eliminating manual programming. You'll see a demonstration of the 3D vision system scanning workpieces and autonomously generating optimal welding paths. We'll walk through how real-time adaptive control compensates for assembly errors, making it ideal for low-volume, high-mix manufacturing.
Related Product Features:
Features a 3D vision system that acquires point cloud data to automatically identify weld seam positions and workpiece geometry.
Utilizes reverse modeling and autonomous path planning to generate optimal welding paths and process parameters algorithmically.
Incorporates real-time adaptive control with weld seam tracking to dynamically adjust trajectories and compensate for errors.
Delivers visual positioning accuracy up to ±0.1mm, ensuring superior precision over manual methods.
Eliminates manual teaching time, achieving 50%-70% faster setup than traditional welding methods.
Requires no proficient programming expertise from operators, lowering the skill threshold.
Enables rapid workpiece changeover to accommodate flexible, mixed-model production demands.
Targets welding requirements for non-standard workpieces in construction, shipbuilding, and power transmission industries.
FAQs:
Are these welding robots completely programming-free?
No, they are not entirely programming-free. They replace traditional manual teaching with intelligent technologies like 3D vision systems and autonomous path planning algorithms, significantly reducing the need for manual programming.
What industries are these teaching-free welding systems designed for?
They are specifically designed for industries dealing with non-standard workpieces, including steel structure construction, shipbuilding, transformer tank manufacturing, and power transmission tower node fabrication.
How does the system handle variations in workpiece assembly?
The system uses real-time adaptive control with weld seam tracking, employing sensors to dynamically adjust welding trajectories. This compensates for workpiece assembly errors and welding deformations in real-time.
Can the system be customized for specific production needs?
Yes, we offer 5 standard configurations, and customization is supported to meet specific production requirements and layout constraints.